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COVID-19 UPDATE: Here at Hadley Group we are working hard to protect our people as the pandemic develops, whilst also striving to continue to provide excellent customer service. Click the links for information on the Covid-19 virus for customers and for suppliers .

Capabilities
 

Cold Roll forming

Are you looking for the best global roll forming supplier?

At Hadley Group we started more then 50 years ago with roll forming. Nowadays we have several manufacturing facilities in Europe, the Middle East, Southeast Asia and the United States. The roll forming products we develop and produce are metal profiles and components -with a unique roll forming process that is 20% stronger and we use 20% less raw materials- for customers in several markets. Over the years, we have grown to become one of the biggest roll forming companies in the world.

Watch the video below to get an idea of the roll forming process.

Roll forming: One of the most versatile and productive manufacturing methods ever devised for forming metal

Roll forming is the production of a profile from metal strip in a continuous process. The material passes through a number of stations where sets of rollers give it the required form.

Various processing steps can be integrated into the roll forming line, such as stamping, cutting, decoration, perforation, bending, etc. This distinguishes roll forming from other techniques such as extruding or squaring. The process is especially interesting because large series can be made with constant cross-section and accuracy in a relatively short time.

Roll forming advantages:

  • roll forming is optimal for profiles with long lengths and in large quantities;
  • Consistent and accurate results;
  • Suitable for various metals;
  • Custom product design and manufacture

Effective solutions to your complex challenges

The engineers in our Technical Centre of Excellence can translate complex requirements into high quality, effective solutions. We have a team of 50 full time Engineers and Technicians for research and product development, tooling & machinery design, manufacture and technical support. We use the latest advances in computer simulation technology, cutting edge engineering hardware and the skills and knowledge about custom roll forming solutions of our in-house team. We share our knowledge and experience with our customers or potential customers to develop optimum profiles.

Read further for more technical roll forming information or contact our roll forming specialist if you have any questions.

The Hadley Group in Europe stands out through its production of complex thin-walled profiles. Besides blank or zinc-coated steel, we also process special materials such as pre-painted, film-coated or bright-finish stainless steel material with a protective film coating. We can also carry out customized processing steps in-line for our roll formed steel shapes like: hole punching, notching, embossing and cut to length in our roll forming lines.

  • Roll forming machines can form sheets from 0,3mm to 8mm thick, up to 1.3m wide;
  • Wide range of geometric possibilities
  • Tolerances as low as ±0.15mm
  • In-line welding enables enclosed shapes

UltraSTEEL® - the next level in roll forming

We understand the diverse needs and challenges of our customers. Profiles and products have to be stronger and lighter. That is why we developed a brand new roll forming process. We call it UltraSTEEL®. UltraSTEEL®, is a patented cold rollforming process developed by the engineers of Hadley. With this cold roll forming process the components will have up to 20% more strength and 20% reduction in raw materials. This unique process enables our customers to develop stronger and lighter profiles and components.

Get in touch

Are you interested in our roll forming capabilities or do you need help to design the optimum profile for your product? Please contact us here and we will ensure you that one of our Engineers will call you back soon!

Markets

Do you need a partner that takes a pro-active and collaborative approach to development? At Hadley we work with customers from across the whole world and several markets. We have a lot of experience with:

  • The construction industry, where our products have both structural and non-structural applications;
  • The automotive sector, we supply complex and demanding components with valuable weight savings worldwide;
  • The Industrial sector, where we are a global supplier of high strength, weight-saving and high volume cold roll formed profiles and components;
  • The agricultural market where we developed a range of agricultural roll formed systems offering a unique combination of durability, stability and value.

We develop solutions of the future, working in partnership with your teams. Together we develop and deliver products specific to your particular requirements.

Do you want more information about our roll forming possibilities Please contact us here.

Reduce our ecological footprint

Here at Hadley Group we want to be the best roll forming partner. A good partner also cares about the environment. And it is precisely for this reason that our production sites all over the world are ISO 14001 certified. By obtaining ISO 14001 certification, we confirm that our production and operations comply with all applicable international environmental standards.

Below is an overview of some of the steps we have taken:

  • We have implemented completely separate waste streams with our own waste collection facility;
  • We are focusing on reducing energy consumption in our production facility;
  • We are minimizing the use of any harmful substances during the production process;
  • With Ultrasteel, our patented production process, we reduce the use of raw materials with 20%;
  • We have evaluated our suppliers and their policies regarding the environment.

If you want more information about Hadley or our roll forming capabilities or roll forming machines? Please contact us. Our engineers will be happy to help you.